ERW Tube & Pipe Mill Consulting Services
Complete Tube Mill Solutions from Investment to Production
With more than 20 years of hands-on experience in the ERW tube and pipe manufacturing industry, Uçar Teknik Mühendislik provides professional technical consulting services for tube mill investments, commissioning, production optimization and induction welding systems.
Our experience covers:
- ERW Tube & Pipe Mill Investments
- Slitting Line Projects
- Cut-To-Length Line Projects
- HF Induction Welding Systems
- Tube Mill Commissioning
- Roll Tooling Manufacturing & Correction
- Production Troubleshooting
- Operator Training
- Factory Layout & Foundation Planning
- Production Efficiency Improvement
- Coil & Welding Optimization
- Hydrotest & End Forming Systems
We provide practical field experience based on real production conditions.
Why Work With Us?
Unlike standard equipment suppliers, we have real hands-on production experience from tube mills, slitting lines, roll tooling workshops and induction welding systems.
Our background includes:
- Tube mill maintenance and commissioning
- CNC roll tooling manufacturing and correction
- HF welding optimization
- Production startup support
- Industrial troubleshooting
- Operator and technical staff training
- Factory infrastructure planning
- Production process optimization
Our goal is not only supplying equipment but also helping customers achieve stable and efficient production.
Selected Industrial Experience
Tosçelik Sac ve Profil A.Ş.
2002 – 2007
Worked on:
- Tube & pipe mill maintenance
- Slitting line systems
- CNC roll tooling manufacturing and correction
- HSS saw sharpening and cutting systems
- Otomills machinery infrastructure
- Tube mill commissioning
- Personnel training
İlhanlar Haddecilik
2008 – 2011
Worked as technical personnel and manager during major industrial investments including:
- Tube Mills
- Slitting Lines
- Cut-To-Length Line
- Anti-Rust Painting Line
- Roll tooling workshop
- Overhead cranes infrastructure
Responsibilities included:
- Machine selection
- Factory infrastructure
- Layout planning
- Foundation projects
- Installation and commissioning
- Production startup
- Process optimization
The company achieved nearly 90% export production during this period.
Gimeco Italy – Russia Project
Provided consulting support for:
- Hydrotest machines
- End-forming systems
- Manufacturing and commissioning projects
Multiple technical visits to Italy were completed during the project.
Mekosan – Kayseri
Provided consulting services for anti-corrosion tube & profile painting line projects.
Göymen Demir Çelik – Osmaniye Investment
Consulting services for:
- Tube mill project
- Slitting line
- Cut-to-length line
EFD Induction Welding Systems
Worked for approximately 5 years as EFD Türkiye representative.
Extensive experience in:
- HF induction welding systems
- Welding efficiency
- Coil design
- Welding optimization
- Production troubleshooting
Currently manufacturing induction welding coils compatible with major HF welding brands.
Al Jazera Steel – Saudi Arabia
Provided roll tooling revision and consulting services for approximately 3 years.
Daily consulting service
ATS Poland
Consulting support for complete tube mill investments including:
- 76 mm tube mill project
- 127 mm tube mill project
Services included:
- Investment planning
- Machine selection
- Commissioning
- Production startup
Vergo Energy – Salihli
Provided technical consulting during commissioning of:
- 219 mm tube mill line
- Solar energy tube production systems
- Galvanized tube production
- Internal scarf & zinc spraying systems
Tube Mill Consulting Services
Tube Mill Investment Consulting
Support for:
- New factory investments
- Machine selection
- Production planning
- Capacity planning
- Infrastructure requirements
- Technical evaluation
Tube Mill Commissioning
We provide support during:
- Installation
- Alignment
- Startup
- Welding setup
- Production stabilization
- Operator adaptation
HF Welding Optimization
Technical support for:
- Welding instability
- Coil overheating
- Low welding efficiency
- Cooling problems
- Impeder issues
- Weld quality improvement
- Power optimization
Roll Tooling Consulting
Support for:
- Roll design
- Roll correction
- Roll pass optimization
- Sizing problems
- Surface quality issues
- Production stability
Production Troubleshooting
Technical support for solving:
- Tube sizing problems
- Burr and scarf issues
- Surface defects
- Alignment problems
- Cooling flow problems
- Welding defects
- Startup difficulties
Operator & Personnel Training
Training support for:
- Operators
- Maintenance personnel
- Welding technicians
- Production teams
Industries We Serve
- ERW Tube Mills
- Steel Pipe Manufacturing
- Structural Tube Production
- Solar Tube Production
- Furniture Tube Production
- Industrial Pipe Production
- Galvanized Tube Production
Contact Us
For technical consulting, commissioning support, troubleshooting or tube mill investment projects, please contact us.
Uçar Teknik Mühendislik Hatay / Türkiye
E-mail: ucartekmuh@gmail.com WhatsApp: +90 505 395 71 80