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ERW Tube & Pipe Mill Consulting Services

Complete Tube Mill Solutions from Investment to Production

Erw Tube Mill Expert Adem Uçar who has  more than 20 years of hands-on experience in the ERW tube and pipe manufacturing industry, provides professional technical consulting services for tube mill investments, commissioning, production optimization and induction welding systems.

His  experience covers:

  • ERW Tube & Pipe Mill Investments
  • Slitting Line Projects
  • Cut-To-Length Line Projects
  • HF Induction Welding Systems
  • Tube Mill Commissioning
  • Roll Tooling Manufacturing & Correction
  • Production Troubleshooting
  • Operator Training
  • Factory Layout & Foundation Planning
  • Production Efficiency Improvement
  • Coil & Welding Optimization
  • Hydrotest & End Forming Systems

We provide practical field experience based on real production conditions.

Why Work With Us?

Unlike standard equipment suppliers, we have real hands-on production experience from tube mills, slitting lines, roll tooling workshops and induction welding systems.

Our background includes:

  • Tube mill maintenance and commissioning
  • CNC roll tooling manufacturing and correction
  • HF welding optimization
  • Production startup support
  • Industrial troubleshooting
  • Operator and technical staff training
  • Factory infrastructure planning
  • Production process optimization

Our goal is not only supplying equipment but also helping customers achieve stable and efficient production.

Selected Industrial Experience

Tosçelik Sac ve Profil A.Ş.

2002 – 2007

Worked on:

  • Tube & pipe mill maintenance
  • Slitting line systems
  • CNC roll tooling manufacturing and correction
  • HSS saw sharpening and cutting systems
  • Otomills machinery infrastructure
  • Tube mill commissioning
  • Personnel training

İlhanlar Haddecilik

2008 – 2011

Worked as technical personnel and manager during major industrial investments including:

  • Tube Mills
  • Slitting Lines
  • Cut-To-Length Line
  • Anti-Rust Painting Line
  • Roll tooling workshop
  • Overhead cranes infrastructure

Responsibilities included:

  • Machine selection
  • Factory infrastructure
  • Layout planning
  • Foundation projects
  • Installation and commissioning
  • Production startup
  • Process optimization

The company achieved nearly 90% export production during this period.

Gimeco Impianti s.r.l. Italy – Russia Project

Provided consulting support for:

  • Hydrotest machines
  • End-forming systems
  • Manufacturing and commissioning projects

Multiple technical visits to Italy were completed during the project.

Mekosan Boru Profil Paketleme – Kayseri

Provided consulting services for waterbase anti rust painting machine tube & profile painting line projects.

Göymen Demir Çelik – Osmaniye Investment

Consulting services for:

  • Tube mill project  
  • Slitting line
  • Cut-to-length line

EFD Induction Welding Systems

Worked for approximately 5 years as EFD Türkiye representative.

Extensive experience in:

  • HF induction welding systems
  • Welding efficiency
  • Coil design
  • Welding optimization
  • Production troubleshooting

Currently manufacturing induction welding coils compatible with major HF welding brands.

Al Jazera Steel – Saudi Arabia

Provided roll tooling revision and consulting services for approximately 3 years.

Daily consulting service 

ATS Torun   Poland

Consulting support for complete tube mill investments including:

  • 76 mm tube mill project
  • 127 mm tube mill project

Services included:

  • Investment planning
  • Machine selection
  • Commissioning
  • Production startup

Vergo Energy – Salihli

Provided technical consulting during commissioning of:

  • 219 mm tube mill line
  • Solar energy tube production systems
  • Galvanized tube production
  • Internal scarf & zinc spraying systems

Tube Mill Consulting Services

Tube Mill Investment Consulting

Support for:

  • New factory investments
  • Machine selection
  • Production planning
  • Capacity planning
  • Infrastructure requirements
  • Technical evaluation

Tube Mill Commissioning

We provide support during:

  • Installation
  • Alignment
  • Startup
  • Welding setup
  • Production stabilization
  • Operator adaptation

HF Welding Optimization

Technical support for:

  • Welding instability
  • Coil overheating
  • Low welding efficiency
  • Cooling problems
  • Impeder issues
  • Weld quality improvement
  • Power optimization

Roll Tooling Consulting

Support for:

  • Roll design
  • Roll correction
  • Roll pass optimization
  • Sizing problems
  • Surface quality issues
  • Production stability

Production Troubleshooting

Technical support for solving:

  • Tube sizing problems
  • Burr and scarf issues
  • Surface defects
  • Alignment problems
  • Cooling flow problems
  • Welding defects
  • Startup difficulties

Operator & Personnel Training

Training support for:

  • Operators
  • Maintenance personnel
  • Welding technicians
  • Production teams

Industries We Serve

  • ERW Tube Mills   
  • Steel Pipe Manufacturing
  • Structural Tube Production
  • Solar Tube Production
  • Furniture Tube Production
  • Industrial Pipe Production
  • Galvanized Tube Production

Companies We Have Had the Opportunity to Work With

  • Over the years, we have had the opportunity to cooperate with a wide range of companies involved in the tube and pipe industry, including tube mill manufacturers, induction welding equipment suppliers, roll tooling producers, saw blade manufacturers, filtration system suppliers, and industrial solution providers.
  •  The company names listed here represent selected organizations with whom we have collaborated on various projects, provided technical support, or maintained commercial relationships over different periods. This list does not imply any official distributorship, agency, or exclusive representation.

Company List

    • Tekmak Global
    • Fives Oto ( Otomills ) 
    • Birlik
    • Elmaksan
    • Mekosan
    • Maire
    • Novastilmec
    • IDH Daheyun
    • EFD Induction 
    • Thermatool
    • Elestar
    • Gimeco
    • Cotimptrade
    • Lemser
    • 3S Mühendislik
    • Belgin
    • ReBo
    • Kinkelder
    • Stark
    • Azak
    • Kartes
    • Edmaks
    • Visan
    • AGR Filtri
    • Empatech
    • Patech Metal
    • Eurolls
    • DeeTee
    • Myung Jin
    • Noroo
    • Bafa
    • Ased
    • As Limited
    • Spinner

Contact Us

For technical consulting, commissioning support, troubleshooting or tube mill investment projects, please contact us.

Uçar Teknik Mühendislik
Hatay / Türkiye

E-mail: ucartekmuh@gmail.com
WhatsApp: +90 505 395 71 80